China China Magnesium Stabilized Zirconia Powder Suppliers - Factory for Thermal Shock-Resistant Ceramics Suppliers, Factory

Magnesium Stabilized Zirconia Powder is a premium ceramic material renowned for its exceptional thermal stability and mechanical strength. As one of the leading suppliers and manufacturers based in China, our factory produces this high-performance powder, which features magnesium oxide as a stabilizer to maintain its cubic crystal structure. This characteristic prevents phase transitions during temperature fluctuations, resulting in outstanding thermal shock resistance and corrosion protection, along with high fracture toughness. It is extensively utilized in various applications, including thermal barrier coatings, solid oxide fuel cells, oxygen sensors, and specialized refractories. Our Magnesium Stabilized Zirconia Powder is the ideal choice for aerospace, energy, and industrial engineering, ensuring unmatched reliability and performance in the most extreme environments

Product Description

Product Classification | Mg-PSZ Grades for Specialized Applications

Our Mg-PSZ powder can be divided into three types: ceramic grade, the oxygen determination grade and refractory grade.

With special production process, we can produce different Mg-PSZ powder by adjusting the content of MgO.

Magnesium Stabilized Zirconia Powder Thermal Shock-Resistant Ceramic (1)
Magnesium Stabilized Zirconia Powder Thermal Shock-Resistant Ceramic (1)
Magnesium Stabilized Zirconia Powder Thermal Shock-Resistant Ceramic (2)

Appearance & Application Matching | Color Variants for Functional Ceramics

Our Mg-PSZ powder can be divided into two types: One is white and the other is yellow and earth yellow, which are applied for different structural ceramics, anti-corrosion ceramics and Refractory ceramics.

Industry Applications | High-Performance Material for Extreme Conditions

Magnesium stabilized zirconia powder is a critical material in high-tech industries due to its exceptional stability and performance under extreme conditions. Its primary applications include:

Aerospace & Power Generation | Thermal Barrier Coatings (TBCs)

It is widely used as a topcoat on gas turbine blades and vanes in jet engines and power generation turbines. The powder's superior resistance to thermal shock and low thermal conductivity protects metal components from intense heat, significantly improving efficiency and service life.

Energy Conversion Systems | Solid Oxide Fuel Cells (SOFCs)

It serves as a stable, high-strength electrolyte material. Its ability to conduct oxygen ions at high temperatures while remaining chemically and structurally inert is essential for efficient energy conversion.

Sensing Technologies | Oxygen Sensors for Precise Control

The powder is fundamental in manufacturing lambda sensors for automotive and industrial applications. Its ionic conductivity allows it to precisely measure oxygen levels in exhaust gases, enabling optimal combustion control and reducing emissions.

High-Temperature Engineering | Advanced Refractory Applications

Its high melting point and corrosion resistance make it ideal for linings in furnaces and crucibles used for melting superalloys and specialty glasses, where it withstands harsh chemical and thermal environments.

Technical Specs

Type FR-3M01 FR-3M01B FR-3M02 FR-3M02B FR-3M03
ZrO₂%+(HfO₂) 95.65 96.65 95.65 96.65 96.65
MgO(wt%) 3.2±0.2 3.2±0.2 3.2±0.2 3.2±0.2 3.2±0.2
Al₂O₃%≤ 0.01 0.01 0.01 0.01 0.01
SiO₂%≤ 0.01 0.01 0.01 0.01 0.01
Fe₂O₃%≤ 0.01 0.01 0.01 0.01 0.01
CaO%≤ 0.02 0.02 0.02 0.02 0.02
others≤ 1 0 1 0 0
IL(%) 3 0 3 0 0
Density(g/cm³)> 5.70 5.6 5.75 5.65 5.5
Bending strength(Mpa) 550 500 650 600 450
Corrosion resistance good excellent good excellent good
Color after sintering white grey white yellow yellow earth yellow
HV(Mpa)> 1000 - 1200 - -
Application Structural ceramics, mechanical parts, anti-corrosion chemical ceramics, refractory ceramics.

Technical Data Sheet

Test Date 2023.10.4 Report Date 2023.10.5
Product Batch No.: 20231004 Quantity 200kg
Color after sintering White
Item Chemical Composition Experiment Condition
Specification % Value %
MgO(%) 3.5±0.1 3.51  
Zr(Hf)O2(%) ≥95.8 96.0  
Fe2O3(%) <0.01 0.0015  
TiO2(%) <0.01 0.0010  
SiO2(%) <0.01 0.005  
Al2O3(%) <0.3 0.21  
Y2O3(%) <0.3 0.19  
loss on ignition (TL)(%) <1.6 1.30  
SSA (m2/g) 8-12 11.5  
D50(m)(second particle size) <1.0 0.6  
Moisture Content % ≤0.8 0.61  
Density after sintering g/cm3 ≥5.7 5.74 Process Parameters
Firing Shrinkage % 20-24 23
Note:
The firing process is carried out at 1600 ℃, and the firing cycle is determined based on the size of the work piece. When applying the strength and toughness of the ceramic parts, it is best to apply thermal shock resistance when the ceramic parts are naturally cooled to 1400 ℃ and kept at a constant temperature for 5-10 hours. When the ceramic parts are naturally cooled to 1100 ℃ and kept at a constant temperature for 5-10 hours, the thermal shock resistance is the best.

Frequently Asked Questions (FAQ)

What are the primary classifications of Mg-PSZ powder available?

Our Mg-PSZ powder is classified into three main types: ceramic grade, oxygen determination grade, and refractory grade. We can customize the properties of the powder by adjusting the MgO content based on your application needs.

Which color variants of Mg-PSZ are used for functional ceramics?

We offer two main color variants: white, and yellow/earth yellow. These distinct variants are tailored for different application demands, including structural ceramics, anti-corrosion ceramics, and refractory ceramics.

Why is Mg-PSZ powder used in Thermal Barrier Coatings (TBCs)?

Mg-PSZ is widely applied as a topcoat on gas turbine blades in aerospace and power generation. Its exceptional resistance to thermal shock and low thermal conductivity shield underlying metal components from extreme heat, significantly enhancing operational efficiency and component service life.

What range of bending strength does your Mg-PSZ powder offer?

Depending on the specific product type (such as FR-3M01, FR-3M02, etc.), the bending strength ranges from 450 MPa up to 650 MPa, allowing you to choose the optimal grade for structural or high-load applications.

How can we achieve the best thermal shock resistance during sintering?

For optimal thermal shock resistance, it is recommended to let the sintered ceramic parts naturally cool down to 1400 ℃ or 1100 ℃, and then maintain a constant temperature at that level for 5 to 10 hours during the cooling phase of the firing cycle.

What are the key advantages of using Mg-PSZ in demanding industrial environments?

Mg-PSZ (Magnesium Stabilized Zirconia) provides exceptional resistance to thermal shock, high mechanical strength, excellent corrosion resistance, and low thermal conductivity, making it superior for extreme thermal and chemical environments.

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