Wholesale Calcium-Stabilized Zirconia Powder from China Suppliers - Advanced Ceramic Factory for High Thermal Stability and Strength Manufacturer, Suppliers

Calcium-stabilized zirconia powder is an advanced ceramic material produced by adding calcium oxide (CaO) to zirconium dioxide (ZrO₂). This process creates a stable cubic crystal structure, enhancing its thermal stability and mechanical strength. As a leading supplier and factory in China, we ensure that our calcium-stabilized zirconia provides excellent resistance to thermal shock and maintains reliable ionic conductivity, making it ideal for use in extreme conditions. With superior refractory performance, our product is designed to meet the demanding needs of various industrial applications, reinforcing our commitment to quality and innovation in the ceramic material industry

Product Description

Product Classification | Ca-PSZ Grades Overview

Ceramic Grade | High-Strength Thermal Ceramic Materials

Ca-PSZ for ceramics grade: With special production process, we can produce different Ca-PSZ powder by adjusting the content of CaO. With high strength, tenacity and good performance of thermal shock, our Ca-PSZ powder is the ideal material to make the thermal ceramics.

Refractory Grade | Electro-Melted Zirconia for High-Temperature Use

Ca-PSZ powder for refractory grade: The refractory grade Ca-PSZ powder, produced by electric melting quenching process can be broken into different varieties. It is used to produce various zirconia ceramics and refractory products, mainly used for electronic burning plate, sizing nozzle, sliding plate, invasive nozzle, zirconia products and special kiln furniture.

Calcium-Stabilized Zirconia Features and Uses (1)
Calcium-Stabilized Zirconia Features and Uses (2)

Performance Advantages | Durability Under Extreme Thermal Conditions

Thanks to its high melting point and strong resistance to corrosion and thermal stress, calcium-stabilized zirconia powder is widely used in applications that require long-term durability under elevated temperatures. It is commonly applied in advanced refractory materials, solid oxide fuel cells, oxygen sensors, and thermal barrier coatings, where materials must withstand continuous thermal cycling and aggressive chemical conditions without degradation.

Applications

Energy Applications | Solid Oxide Fuel Cell Electrolytes

One of the most important applications of calcium-stabilized zirconia powder is in solid oxide fuel cells (SOFCs). Its high ionic conductivity at elevated operating temperatures makes it an ideal choice for the electrolyte layer. The material allows oxygen ions to migrate efficiently through the cell, enabling stable and efficient electricity generation. At the same time, its mechanical robustness and structural stability ensure reliable operation under prolonged high-temperature conditions.

Sensing Technologies | Oxygen Sensors for Combustion Control

Another key application is in oxygen sensors, particularly those used in automotive exhaust systems and industrial process control. Calcium-stabilized zirconia serves as the core sensing material due to its ability to conduct oxygen ions at high temperatures. By accurately detecting oxygen concentration in exhaust gases or furnace atmospheres, these sensors enable precise combustion control, improving fuel efficiency while reducing harmful emissions.

High-Temperature Engineering | Advanced Refractory Applications

In addition, calcium-stabilized zirconia powder plays a critical role in advanced refractory applications. It is widely used in high-performance refractory linings for furnaces, kilns, and other high-temperature equipment. Its exceptional resistance to thermal shock, corrosion, and chemical attack ensures long service life and operational reliability in extreme environments, such as those found in the steel, glass, and metallurgical industries.

Ca-PSZ for ceramics grade

With special production process, we can produce different Ca-PSZ powder by adjusting the content of CaO. With high strength, tenacity and good performance of thermal shock, our Ca-PSZ powder is the ideal material to make the thermal ceramics.

Product Code Chemical composition % Density
(g/cm³)
Ceramic color Appearance Long-term service temperature (°C)
ZrO₂ Al₂O₃ SiO₂ CaO Fe₂O₃ TiO₂
FR-3C01 94 0.4 0.1 3.0±0.2 0.01 0.01 5.7 light white Granular material 1200
FR-3C01F 94 0.4 0.1 3.0±0.2 0.01 0.01 5.7 light white Powder material 1200
FR-3C02 94 0.4 0.4 3.5±0.2 0.1 0.2 5.6 earth yellow Granular material 1500
FR-3C02F 93 0.4 0.5 3.5±0.2 0.1 0.2 5.6 earth yellow Powder material 1500
Calcium-Stabilized Zirconia Features and Uses (4)
Calcium-Stabilized Zirconia Features and Uses (3)

Ca-PSZ powder for refractory grade

The refractory grade Ca-PSZ powder, produced by electric melting quenching process can be broken into different varieties. It is used to produce various zirconia ceramics and refractory products, mainly used for electronic burning plate, sizing nozzle, sliding plate, invasive nozzle, zirconia products and special kiln furniture.

Product Code Chemical composition % Stabilization % Particle size
ZrO₂ CaO SiO₂ Al₂O₃ Fe₂O₃ TiO₂
FR-ECZ01 >94 3-4 ≤0.4 ≤0.4 ≤0.1 ≤0.2 70± Can be adjusted according to customers' requirements
FR-ECZ02 >98 <2 ≤0.2 ≤0.2 ≤0.1 ≤0.2 70-80
FR-ECZO3 >94 3-4 ≤0.6 ≤0.4 ≤0.1 ≤0.2 >95 Hollow ball

Frequently Asked Questions (FAQ)

What is Ca-PSZ and how is it classified?
Ca-PSZ stands for Calcium-Stabilized Zirconia. It is categorized mainly into Ceramic Grade (for high-strength thermal ceramics) and Refractory Grade (electro-melted zirconia for high-temperature refractory applications).
What are the primary performance benefits of Calcium-Stabilized Zirconia?
It features a high melting point, superb resistance to corrosion, high strength, excellent tenacity, and outstanding stability under thermal shock and extreme chemical environments.
How is Ca-PSZ used in energy and sensing technologies?
In energy, it serves as the electrolyte layer in Solid Oxide Fuel Cells (SOFCs) due to its high ionic conductivity. In sensing, it is used in oxygen sensors for precise combustion and emission control.
What refractory products are typically made with Refractory Grade Ca-PSZ?
It is widely used to manufacture electronic burning plates, sizing nozzles, sliding plates, invasive nozzles, special kiln furniture, and various high-performance refractory linings.
Can the particle size of the refractory grade Ca-PSZ powder be customized?
Yes. For specific codes like FR-ECZ01 and FR-ECZ02, the particle size can be adjusted according to the unique requirements and specifications of our customers.

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