Wholesale High-Toughness Yttria Stabilized Zirconia Powder from China - Leading Suppliers and Factory Solutions Suppliers, Factories

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Yttria Stabilized Zirconia (YSZ) powder is an advanced ceramic material that stands out for its high performance and robustness. By integrating yttria (Y₂O₃) into the zirconia (ZrO₂) crystal lattice, this innovative material effectively suppresses phase transformations, ensuring remarkable thermal stability and mechanical strength. With its exceptional fracture toughness and superior ionic conductivity, YSZ is engineered to perform reliably in extreme thermal, mechanical, and chemical environments. As one of the most vital functional ceramics, YSZ is widely sought after in various industries. When looking for high-quality YSZ powder, China is home to numerous reputable suppliers and factories that provide this essential material for advanced applications.

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Product Description

✈️ Aerospace Applications|Thermal Barrier Coatings for Extreme Environments

YSZ is best known as the standard material for thermal barrier coatings (TBCs) in gas turbines and jet engines. When applied as a top coating on superalloy components, YSZ's extremely low thermal conductivity and high-temperature phase stability protect metallic substrates from excessive heat, significantly improving engine efficiency, durability, and service life. These advantages have made YSZ an indispensable material in the aerospace and power generation industries.

  • Low Thermal Conductivity
  • High-Temperature Phase Stability
  • Superalloy Component Protection
  • Improved Engine Efficiency
Yttria Stabilized Zirconia Powder for Injection Moulding_20180917
Yttria Stabilized Zirconia Powder_2020110201

Energy & Sensing Technologies|SOFC Electrolytes and Oxygen Sensors

Another key application of YSZ powder is in solid oxide fuel cells (SOFCs), where it serves as the preferred electrolyte material. At elevated operating temperatures, YSZ exhibits high oxygen-ion conductivity while remaining electronically insulating, enabling efficient electrochemical reactions and stable power generation. In addition, YSZ is widely used in oxygen sensors, particularly lambda sensors for automotive exhaust systems and industrial furnaces, where its oxygen-ion transport capability allows precise monitoring and control of combustion processes to improve efficiency and reduce emissions.

  • SOFC Electrolyte Material
  • High Oxygen-Ion Conductivity
  • Lambda Sensors for Automotive
  • Combustion Process Control

🔩 Extended Uses|Structural, Dental, and Wear-Resistant Components

Beyond these primary applications, YSZ is also utilized in advanced structural ceramics, dental restorations, and wear-resistant components, benefiting from its strength, toughness, and long-term stability.

  • Advanced Structural Ceramics
  • Dental Restorations
  • Wear-Resistant Components
  • High Toughness & Strength

🏭 Manufacturing & Grades|Flexible Y-PSZ Powder Solutions

Our YSZ (Y-PSZ) powder is produced using a self-propagating hydrolysis process, ensuring high purity, uniform particle size distribution, and excellent sintering performance. By precisely controlling the yttria (Y₂O₃) content, we can supply different grades of Y-PSZ powder, with 3Y-PSZ as the standard product. Both compacted and non-compacted forms are available to meet customer requirements. The physical properties of our powders are suitable for a wide range of forming processes, including dry pressing, isostatic pressing, injection molding, tape casting, and slip casting, providing customers with flexible and reliable processing solutions.

  • High Purity
  • Uniform Particle Size
  • 3Y-PSZ Standard Grade
  • Dry & Isostatic Pressing
  • Injection Molding
  • Tape & Slip Casting

📊 Technical Specs for YSZ Powder

Product Code FR-2Y FR-2.5Y FR-3Y FR-4Y FR-5Y FR-8Y
ZrO₂% (+HfO₂) 96.0 95.0 94.7 92.6 91.5 86.5
Y₂O₃ (wt%) 3.6±0.2 4.5±0.2 5.2±0.2 7.0±0.3 8.5±0.3 13.5±0.3
Al₂O₃% ≤ 0.01 0.01 0.01 0.01 0.01 0.01
SiO₂% ≤ 0.01 0.01 0.01 0.01 0.01 0.01
Fe₂O₃% ≤ 0.01 0.01 0.01 0.01 0.01 0.01
CaO% ≤ 0.005 0.005 0.005 0.005 0.005 0.005
MgO% ≤ 0.005 0.005 0.005 0.005 0.005 0.005
TiO₂% ≤ 0.002 0.002 0.002 0.002 0.002 0.002
Na₂O% ≤ 0.005 0.005 0.005 0.005 0.005 0.005
Cl⁻% ≤ 0.01 0.01 0.01 0.01 0.01 0.01
Usage Rate   * *** * ** **
N O T E *** stands for most commonly used.
Frequently Asked Questions
Q What is YSZ powder and why is it used in thermal barrier coatings?
YSZ (Yttria-Stabilized Zirconia) powder is a ceramic material combining zirconia (ZrO₂) with yttria (Y₂O₃) as a stabilizer. It is widely used in thermal barrier coatings (TBCs) due to its extremely low thermal conductivity and excellent high-temperature phase stability, which protect metallic substrates in gas turbines and jet engines from extreme heat, thereby extending component service life.
Q What is the most commonly used grade of Y-PSZ powder?
The most commonly used grade is 3Y-PSZ (product code FR-3Y), which contains 5.2±0.2 wt% Y₂O₃ and 94.7% ZrO₂ (+HfO₂). It is the standard product and is marked with *** in the usage rate column, indicating the highest frequency of application among all available grades.
Q How is YSZ powder used in solid oxide fuel cells (SOFCs)?
In SOFCs, YSZ powder serves as the electrolyte material. At elevated operating temperatures, YSZ exhibits high oxygen-ion conductivity while remaining electronically insulating. This enables efficient electrochemical reactions within the fuel cell, supporting stable and reliable power generation over extended periods.
Q What forming processes are compatible with Y-PSZ powder?
Y-PSZ powder is compatible with a wide range of forming processes, including dry pressing, isostatic pressing, injection molding, tape casting, and slip casting. Both compacted and non-compacted powder forms are available, providing manufacturers with flexible and reliable processing solutions for various product geometries and applications.
Q What purity levels does the YSZ powder offer?
The YSZ powder maintains very high purity across all grades. Impurity levels are strictly controlled: Al₂O₃, SiO₂, Fe₂O₃, and Cl⁻ are all ≤0.01%; CaO, MgO, and Na₂O are ≤0.005%; and TiO₂ is ≤0.002%. This ensures consistent material performance and suitability for demanding technical applications.
Q Can YSZ powder be used for dental and structural ceramic applications?
Yes. Beyond aerospace and energy applications, YSZ powder is also utilized in dental restorations, advanced structural ceramics, and wear-resistant components. Its combination of high mechanical strength, excellent fracture toughness, and long-term chemical stability makes it a preferred material for precision components in medical and industrial environments.

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