Wholesale Yttria Stabilized Zirconia Powder from China: High-Toughness Ceramic Material by Leading Suppliers and Factory Suppliers, Factory

Yttria Stabilized Zirconia (YSZ) powder is a premium advanced ceramic material renowned for its exceptional performance. Manufactured in China, this specialized ceramic integrates yttria (Y₂O₃) into the zirconia (ZrO₂) crystal lattice, effectively stabilizing the structure and preventing unwanted phase transitions. As a result, YSZ exhibits remarkable thermal stability, high fracture toughness, outstanding mechanical strength, and superior ionic conductivity, These properties ensure that YSZ reliably performs in extreme thermal, mechanical, and chemical environments, making it a crucial functional ceramic material for various industries. As a leading factory among suppliers in the market, we are committed to delivering top-quality YSZ powder, tailored to meet the demands of modern applications

Product Description

Aerospace Applications|Thermal Barrier Coatings for Extreme Environments

YSZ is best known as the standard material for thermal barrier coatings (TBCs) in gas turbines and jet engines. When applied as a top coating on superalloy components, YSZ's extremely low thermal conductivity and high-temperature phase stability protect metallic substrates from excessive heat, significantly improving engine efficiency, durability, and service life. These advantages have made YSZ an indispensable material in the aerospace and power generation industries.

🔑 Key Advantage: Extremely low thermal conductivity + high-temperature phase stability = superior protection for superalloy components in jet engines and gas turbines.
Yttria Stabilized Zirconia Powder for Injection Moulding
Yttria Stabilized Zirconia Powder

Energy & Sensing Technologies|SOFC Electrolytes and Oxygen Sensors

Another key application of YSZ powder is in solid oxide fuel cells (SOFCs), where it serves as the preferred electrolyte material. At elevated operating temperatures, YSZ exhibits high oxygen-ion conductivity while remaining electronically insulating, enabling efficient electrochemical reactions and stable power generation.

In addition, YSZ is widely used in oxygen sensors, particularly lambda sensors for automotive exhaust systems and industrial furnaces, where its oxygen-ion transport capability allows precise monitoring and control of combustion processes to improve efficiency and reduce emissions.

⚡ Key Properties: High oxygen-ion conductivity at elevated temperatures & electronic insulation — ideal for SOFC electrolytes and precision oxygen sensing.

Extended Uses|Structural, Dental, and Wear-Resistant Components

Beyond these primary applications, YSZ is also utilized in advanced structural ceramics, dental restorations, and wear-resistant components, benefiting from its strength, toughness, and long-term stability.

🦷 Versatile Applications: Advanced structural ceramics  |  Dental restorations  |  Wear-resistant components

Manufacturing & Grades|Flexible Y-PSZ Powder Solutions

Our YSZ (Y-PSZ) powder is produced using a self-propagating hydrolysis process, ensuring high purity, uniform particle size distribution, and excellent sintering performance. By precisely controlling the yttria (Y₂O₃) content, we can supply different grades of Y-PSZ powder, with 3Y-PSZ as the standard product. Both compacted and non-compacted forms are available to meet customer requirements.

The physical properties of our powders are suitable for a wide range of forming processes, including:

🏭 Supported Forming Processes:  Dry Pressing  |  Isostatic Pressing  |  Injection Molding  |  Tape Casting  |  Slip Casting

Technical Specs for YSZ Powder Data Sheet

Product Code FR-2Y FR-2.5Y FR-3Y FR-4Y FR-5Y FR-8Y
ZrO₂% (+HfO₂) 96.0 95.0 94.7 92.6 91.5 86.5
Y₂O₃ (wt%) 3.6±0.2 4.5±0.2 5.2±0.2 7.0±0.3 8.5±0.3 13.5±0.3
Al₂O₃% ≤ 0.01 0.01 0.01 0.01 0.01 0.01
SiO₂% ≤ 0.01 0.01 0.01 0.01 0.01 0.01
Fe₂O₃% ≤ 0.01 0.01 0.01 0.01 0.01 0.01
CaO% ≤ 0.005 0.005 0.005 0.005 0.005 0.005
MgO% ≤ 0.005 0.005 0.005 0.005 0.005 0.005
TiO₂% ≤ 0.002 0.002 0.002 0.002 0.002 0.002
Na₂O% ≤ 0.005 0.005 0.005 0.005 0.005 0.005
Cl⁻% ≤ 0.01 0.01 0.01 0.01 0.01 0.01
Usage Rate   * *** * ** **
★★★ stands for most commonly used grade.
Frequently Asked Questions
Q What is YSZ powder and what makes it suitable for thermal barrier coatings?
YSZ (Yttria-Stabilized Zirconia) powder is a ceramic material produced by stabilizing zirconia (ZrO₂) with yttria (Y₂O₃). Its extremely low thermal conductivity, high-temperature phase stability, and excellent mechanical properties make it the standard choice for thermal barrier coatings (TBCs) in gas turbines and jet engines, protecting superalloy components from extreme heat.
Q What is the difference between 3Y-PSZ, 5Y-PSZ, and 8Y-PSZ grades?
The number prefix refers to the molar percentage of Y₂O₃ content. 3Y-PSZ (FR-3Y) is the most commonly used grade, offering the best balance of strength and toughness for structural and dental applications. 5Y-PSZ and 8Y-PSZ contain higher yttria content, providing better high-temperature stability and are preferred for thermal barrier coating and SOFC electrolyte applications.
Q How is your YSZ powder manufactured, and what quality standards does it meet?
Our YSZ powder is produced using a self-propagating hydrolysis process, which ensures high purity, uniform particle size distribution, and excellent sintering performance. Impurity levels for oxides such as Al₂O₃, SiO₂, Fe₂O₃, CaO, MgO, TiO₂, Na₂O, and Cl⁻ are all tightly controlled to ≤0.01% or lower, ensuring consistent and reliable quality for demanding applications.
Q What forming processes are compatible with your YSZ powder?
Our Y-PSZ powders are engineered to support a wide range of forming processes, including dry pressing, isostatic pressing, injection molding, tape casting, and slip casting. Both compacted and non-compacted powder forms are available to accommodate different processing requirements and customer specifications.
Q Can YSZ powder be used in solid oxide fuel cells (SOFCs)?
Yes. YSZ is the preferred electrolyte material for SOFCs due to its high oxygen-ion conductivity at elevated operating temperatures while remaining electronically insulating. This combination enables efficient electrochemical energy conversion and stable long-term power generation, making it a core material in clean energy technology.
Q Is YSZ powder suitable for dental and biomedical applications?
Yes. YSZ, particularly 3Y-PSZ, is widely used in dental restorations such as crowns and bridges due to its excellent strength, fracture toughness, biocompatibility, and aesthetic tooth-like appearance. Its long-term chemical stability and wear resistance also make it suitable for other biomedical and structural ceramic components.

Related Products